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Perfect Combination of High Efficiency and Energy Saving, Co

  Editor’s note: Henan Xintai Aluminum Industry Co., Ltd. was founded in 1993, nowadays, has more than 2,100 employees. Xintai mainly deals with the processing production of fluorocarbon roller (spray) aluminum veneers, aluminum plates, color coated sheets and coils, the production capacity is more than 300,000MT per year, among which, 35% are exported to overseas market. As one of the leading enterprise in Zhengzhou, Xintai has established a long-term business cooperation partnership with many domestic and oversea famous companies, its products have been sold to many countries and regions all over the world. Now, Xintai has become a famous professional aluminum veneer manufacturer in the colored aluminum processing industry in China.

  Since 2014, Cosmos NC has started to do business with Xintai. In order to have a better understanding of the usage of Cosmos NC products in Xintai, Cosmos Machinery Newspaper editor made an interview with Mr. Zhao Zhanchao, General Manager of Henan Xintai Aluminum Industry Co., Ltd.

  Perfect Combination of High Efficiency and Energy Saving

  The equipment manufacturing market was suffering from the longest tough times since the 2008 financial crisis, but conversely, there is a busy working scene in Xintai production workshop. More than ten sets of Cosmos CNC turret punch keep working at the same time, the green and white design of the machine frame brings a fresh phenomenon for the workshop.

  Under the tough industrial environment, how to stand out from the competitors for Xintai? Face to this question, Mr. Zhao said, nowadays, the manufacturing industry in China really meet a big problem. First of all, for some production equipment, unit energy consumption is very high. Secondly, labor cost rises greatly. As for the problem of high energy consumption, the solution is upgrading the machines. Since 2012, Xintai has begun to upgrade the production equipment gradually. Accidently, we saw the production demonstration of Cosmos CNC turret punch at the 2014 machinery exhibition. We were impressed by the innovative appearance and servo-driven structure of the machine. After deep communication of both sides, we ordered ten sets of Cosmos CNC turret punch in August, 2014. Now, after one-year-usage, the energy-saving effect fully reached our expectation. After upgrading, the total energy consumption of these ten Cosmos CNC new machines is mostly equal to the total energy consumption of the original 6 traditional machines in the past.

  The second question Mr. Zhao mentioned is that factory has to solve the pressure problem from the rising of labor cost. For this problem, Mr. Zhao said Xintai also suffer from the pressure of labor cost and has to solve it by promoting the automation level and productivity of production equipment. Mr. Zhao introduced that the automation equipment in production line has replaced part of manual operation, so it requires the processing equipment with stable and efficient performance, obviously, Cosmos CNC turret punch totally meets our company’s production requirements by its classical technical design and advanced operation system. Recently, Xintai developed very quickly because the company insist on the development strategy of “Survive by quality and efficiency, develop by innovation”.


  Leading Technology

  With the theory popularization of “Industry 4.0” and “Made in China 2025”, Chinese small and medium-sized enterprises gradually realize the importance of advanced technology and automation for a company’s development.

  As mention about the automation and intelligentized development direction of Xintai, Mr. Zhao said, cooperated with Cosmos NC Machinery Ltd., except for production capacity, both processing accuracy and stability also improved greatly. Besides, the remote network control function of the machine also help to better monitor the production status. “Industry 4.0”, we are coming.